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Conductive Brush Ring overcomes current leakage in EV powertrains

SKF's new Conductive Brush Ring paves the way to greater reliability and longer life in high-performance electric vehicle powertrain systems. Using pure carbon fiber bristles, it provides a reliable electrical connection between an EV eAxle rotor shaft and its housing. When used in combination with SKF Hybrid ceramic ball bearings, it helps to alleviate parasitic current effects that can lead to premature failure in bearings and other components. Available in different configurations for wet (oil-lubricated) motor designs -- and soon for dry (sealed) applications.
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Intro to reed switches, magnets, magnetic fields

This brief introductory video on the DigiKey site offers tips for engineers designing with reed switches. Dr. Stephen Day, Ph.D. from Coto Technology gives a solid overview on reed switches -- complete with real-world application examples -- and a detailed explanation of how they react to magnetic fields.
View the video.

Bi-color LEDs to light up your designs

Created with engineers and OEMs in mind, SpectraBright Series SMD RGB and Bi-Color LEDs from Visual Communi-cations Company (VCC) deliver efficiency, design flexibility, and control for devices in a range of industries, including mil-aero, automated guided vehicles, EV charging stations, industrial, telecom, IoT/smart home, and medical. These 50,000-hr bi-color and RGB options save money and space on the HMI, communicating two or three operating modes in a single component.
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All about slip rings: How they work and their uses

Rotary Systems has put together a really nice basic primer on slip rings -- electrical collectors that carry a current from a stationary wire into a rotating device. Common uses are for power, proximity switches, strain gauges, video, and Ethernet signal transmission. This introduction also covers how to specify, assembly types, and interface requirements. Rotary Systems also manufactures rotary unions for fluid applications.
Read the overview.

Seifert thermoelectric coolers from AutomationDirect

Automation-Direct has added new high-quality and efficient stainless steel Seifert 340 BTU/H thermoelectric coolers with 120-V and 230-V power options. Thermoelectric coolers from Seifert use the Peltier Effect to create a temperature difference between the internal and ambient heat sinks, making internal air cooler while dissipating heat into the external environment. Fans assist the convective heat transfer from the heat sinks, which are optimized for maximum flow.
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EMI shielding honeycomb air vent panel design

Learn from the engineering experts at Parker how honeycomb air vent panels are used to help cool electronics with airflow while maintaining electromagnetic interference (EMI) shielding. Topics include: design features, cell size and thickness, platings and coatings, and a stacked design called OMNI CELL construction. These vents can be incorporated into enclosures where EMI radiation and susceptibility is a concern or where heat dissipation is necessary. Lots of good info.
Read the Parker blog.

What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
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Loss-free conversion of 3D/CAD data

CT CoreTech-nologie has further developed its state-of-the-art CAD converter 3D_Evolution and is now introducing native interfaces for reading Solidedge and writing Nx and Solidworks files. It supports a wide range of formats such as Catia, Nx, Creo, Solidworks, Solidedge, Inventor, Step, and Jt, facilitating smooth interoperability between different systems and collaboration for engineers and designers in development environments with different CAD systems.
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Top 5 reasons for solder joint failure

Solder joint reliability is often a pain point in the design of an electronic system. According to Tyler Ferris at ANSYS, a wide variety of factors affect joint reliability, and any one of them can drastically reduce joint lifetime. Properly identifying and mitigating potential causes during the design and manufacturing process can prevent costly and difficult-to-solve problems later in a product lifecycle.
Read this informative ANSYS blog.

Advanced overtemp detection for EV battery packs

Littelfuse has introduced TTape, a ground-breaking over-temperature detection platform designed to transform the management of Li-ion battery systems. TTape helps vehicle systems monitor and manage premature cell aging effectively while reducing the risks associated with thermal runaway incidents. This solution is ideally suited for a wide range of applications, including automotive EV/HEVs, commercial vehicles, and energy storage systems.
Learn more.

Benchtop ionizer for hands-free static elimination

EXAIR's Varistat Benchtop Ionizer is the latest solution for neutralizing static on charged surfaces in industrial settings. Using ionizing technology, the Varistat provides a hands-free solution that requires no compressed air. Easily mounted on benchtops or machines, it is manually adjustable and perfect for processes needing comprehensive coverage such as part assembly, web cleaning, printing, and more.
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LED light bars from AutomationDirect

Automation-Direct adds CCEA TRACK-ALPHA-PRO series LED light bars to expand their offering of industrial LED fixtures. Their rugged industrial-grade anodized aluminum construction makes TRACKALPHA-PRO ideal for use with medium to large-size industrial machine tools and for use in wet environments. These 120 VAC-rated, high-power LED lights provide intense, uniform lighting, with up to a 4,600-lumen output (100 lumens per watt). They come with a standard bracket mount that allows for angle adjustments. Optional TACLIP mounts (sold separately) provide for extra sturdy, vibration-resistant installations.
Learn more.

World's first metalens fisheye camera

2Pi Optics has begun commercial-ization of the first fisheye camera based on the company's proprietary metalens technology -- a breakthrough for electronics design engineers and product managers striving to miniaturize the tiny digital cameras used in advanced driver-assistance systems (ADAS), AR/VR, UAVs, robotics, and other industrial applications. This camera can operate at different wavelengths -- from visible, to near IR, to longer IR -- and is claimed to "outperform conventional refractive, wide-FOV optics in all areas: size, weight, performance, and cost."
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Orbex offers two fiber optic rotary joint solutions

Orbex Group announces its 700 Series of fiber optic rotary joint (FORJ) assemblies, supporting either single or multi-mode operation ideal for high-speed digital transmission over long distances. Wavelengths available are 1,310 or 1,550 nm. Applications include marine cable reels, wind turbines, robotics, and high-def video transmission. Both options feature an outer diameter of 7 mm for installation in tight spaces. Construction includes a stainless steel housing.
Learn more.

Mini tunnel magneto-resistance effect sensors

Littelfuse has released its highly anticipated 54100 and 54140 mini Tunnel Magneto-Resistance (TMR) effect sensors, offering unmatched sensitivity and power efficiency. The key differentiator is their remarkable sensitivity and 100x improvement in power efficiency compared to Hall Effect sensors. They are well suited for applications in position and limit sensing, RPM measurement, brushless DC motor commutation, and more in various markets including appliances, home and building automation, and the industrial sectors.
Learn more.

Bend it, cut it, shape it: Flexible micro LEDs may reshape future of wearable technology

Newly developed flexible micro LEDs can be twisted (left) or folded (right). The LEDs, which can be peeled off and stuck to almost any surface, could help pave the way for the next generation of wearable technology. [Credit: The University of Texas at Dallas]

 

 

 

 

University of Texas at Dallas researchers and their international colleagues have developed a method to create micro LEDs that can be folded, twisted, cut, and stuck to different surfaces.

The research, published online in June in the journal Science Advances, helps pave the way for the next generation of flexible, wearable technology.

Used in products ranging from brake lights to billboards, LEDs are ideal components for backlighting and displays in electronic devices because they are lightweight, thin, energy efficient, and visible in different types of lighting. Micro LEDs, which can be as small as 2 micrometers and bundled to be any size, provide higher resolution than other LEDs. Their size makes them a good fit for small devices such as smart watches, but they can be bundled to work in flat-screen TVs and other larger displays. LEDs of all sizes, however, are brittle and typically can only be used on flat surfaces.

The researchers' new micro LEDs aim to fill a demand for bendable, wearable electronics.

"The biggest benefit of this research is that we have created a detachable LED that can be attached to almost anything," said Dr. Moon Kim, Louis Beecherl Jr. Distinguished Professor of materials science and engineering at UT Dallas and a corresponding author of the study. "You can transfer it onto your clothing or even rubber -- that was the main idea. It can survive even if you wrinkle it. If you cut it, you can use half of the LED."

Researchers in the Erik Jonsson School of Engineering and Computer Science and the School of Natural Sciences and Mathematics helped develop the flexible LED through a technique called remote epitaxy, which involves growing a thin layer of LED crystals on the surface of a sapphire crystal wafer, or substrate.

Typically, the LED would remain on the wafer. To make it detachable, researchers added a nonstick layer to the substrate, which acts similarly to the way parchment paper protects a baking sheet and allows for the easy removal of cookies, for instance. The added layer, made of a one-atom-thick sheet of carbon called graphene, prevents the new layer of LED crystals from sticking to the wafer.

"The graphene does not form chemical bonds with the LED material, so it adds a layer that allows us to peel the LEDs from the wafer and stick them to any surface," said Kim, who oversaw the physical analysis of the LEDs using an atomic resolution scanning/transmission electron microscope at UT Dallas' Nano Characterization Facility.

Colleagues in South Korea carried out laboratory tests of LEDs by adhering them to curved surfaces, as well as to materials that were subsequently twisted, bent, and crumpled. In another demonstration, they adhered an LED to the legs of a Lego minifigure with different leg positions.

Bending and cutting do not affect the quality or electronic properties of the LED, Kim said.

The bendy LEDs have a variety of possible uses, including flexible lighting, clothing, and wearable biomedical devices. From a manufacturing perspective, the fabrication technique offers another advantage: Because the LED can be removed without breaking the underlying wafer substrate, the wafer can be used repeatedly.

"You can use one substrate many times, and it will have the same functionality," Kim said.

In ongoing studies, the researchers also are applying the fabrication technique to other types of materials.

"It's very exciting; this method is not limited to one type of material," Kim said. "It's open to all kinds of materials."

Source: University of Texas at Dallas

Published September 2020

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